Film Technology: Validation Testing Data
Film composite construction is a 4-layer Ionomer film with a back molded TPO substrate. The substrate meets DaimlerChrysler material standard MSDB-256Type B. Film thickness is 0.032” (.8mm) The total thickness including substrate is .106” (2.7mm).
• Adhesion
• Appearance
• Chemical Resistance
• Durability
• Physical Properties
• Weatherability
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Adhesion
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| 1" WIDE, 1" PER MINUTE TRAVEL |
180 Degree Peel After Extrusion (Adhesion of layer 2 to layer 4) |
Pass
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12.0 to 15.5lbs.
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| 1" WIDE, 1" PER MINUTE TRAVEL |
180 Degree Peel After Vacform (Adhesion of layer 2 to layer 4) |
Pass
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9.42 to 13.32lbs.
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| 1" WIDE, 1" PER MINUTE TRAVEL |
180 Degree Peel After Heat Test, 180°F for 24 Hours (Adhesion of layer 2 to layer 4) |
Pass
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11.3 to 23.4lbs.
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| 1" WIDE, 1" PER MINUTE TRAVEL |
180 Degree Peel After Injection Molding (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate) |
Pass
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9.29m to 12.67,
9.32 to 13.32 |
| 1" WIDE, 1" PER MINUTE TRAVEL |
180 Degree Peel After Shock Test 16 hours at -40°C followed by water immersion at 70°C for 5 minutes. (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate) |
Pass
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12.08lbs. Per inch
10.52lbs. Per inch |
| LP-463-PB-15-01 Method B |
Cross Hatch Adhesion After Shock Test |
Pass
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Rating of 5A
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| 1" WIDE, 1" PER MINUTE TRAVEL |
Adhesion During/After Xenon 1 month (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate) 2 Months (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate) 3 Months (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate) |
In Process
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0
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| 1" WIDE, 1" PER MINUTE TRAVEL |
Peel After Environmental Cycle-(5 cycles) 3 hours at 176f 1 hour at 75f 50rh% 3 hours at -40f 1 hour at 15f 50rh% 16 hours at 100f rh95% (Adhesion of layer 2 to layer 4) (Adhesion of layer 4 to substrate |
Pass
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7.6 to 9.07
6.3 to 10.2 |
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Appearance
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| ASTM D4039-93 | Gloss |
Pass
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87 to 89
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| 0 | DORI |
TBD
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0
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| (60)-(20)=H | Haze |
Pass
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14.9
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| SAE J1545 | Color Match/Delta E cmc |
Pass
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.36
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Chemical Resistance
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| MS-JP9-8 | Chemical Abrasion Resistance |
Pass
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See Below
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| LP-463PB-57-02 | Asphalt Staining |
Pass
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0
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| LP-463PB-53-01 Method C |
Acid Rain Resistance |
Pass
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00
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| LP-463PB-53-01 Method D |
Bee Pollen Resistance |
Pass
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0
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| LP-463PB-09-01 | Humidity Resistance |
Pass
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00
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| LP-463PB-08-01 | Soap and Water Resistance |
Pass
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AATCC Rating Water 5
Spotting/Soap 5 Spotting |
| LP-463PB-57-03 | Power Steering Fluid MS 5931 |
Pass
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0
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| LP-463PB-57-03 | Regular Oil (NEW) SAE 10W30 |
Pass
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0
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| LP-463PB-57-03 | Used Oil (3500 Miles++) |
0
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Yellow Staining
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| LP-463PB-57-03 | NU Finish |
Pass
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Swell
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| LP-463PB-57-03 | Scratch Remove GS-27 |
Pass
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0
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| LP-463PB-57-03 | Turtle Wax Rub |
Pass
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Swell
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| LP-463PB-57-03 | Gasoline Dip 20 Cycles |
Pass
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Yellow Staining
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| LP-463PB-31-01 | Resistance to Various Fluids |
Pass
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See Below
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| LP-463PB-31-01 | Anti Freeze MS 7170 50/50 Mix |
Pass
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Spotting
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| LP-463PB-31-01 | Armor All |
Pass
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0
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| LP-463PB-31-01 | Brake Fluid MS 4574 Dot 3 |
Pass
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0
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| LP-463PB-31-01 | Unleaded Gasoline MS7621 |
Pass
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0
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| LP-463PB-31-01 | Diesel Fuel |
Pass
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0
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| LP-463PB-31-01 | Motor Oil |
Pass
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0
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| LP-463PB-31-01 | Automatic Transmission Fluid Mopar ATF+3 / Mopar ATF +4 MS 9047 |
Pass
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0
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| LP-463PB-31-01 | Water |
Pass
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0
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| LP-463PB-31-01 | Windex Glass Cleaner |
Pass
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0
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| LP-463PB-31-01 | Windshield Washer Fluid MS 3037 |
Pass
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0
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Durability
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| ASTM D4060 | Wear Resistance |
Pass
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0 |
| SAE J861 | Crock Mar Resistance |
Pass
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Mar Resistance = 58.2
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| LP-463-22-01 | Florida/Cycle Crack/3 Months | 0 | 0 |
| LP-463PB-45-01 | Water Immersion | 0 | 9. |
| LP-463PB-10-01 | Heat Aging | 0 | 0 |
| ASTM 1735-99 | Humidity 240 hours at 100°F with 100% relative humidity |
Pass
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108° peel after test
of 3.8 to 7.0lbs |
| LP-463PB-39-01 | Gravelometer 45 & 90 deg. |
Pass
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Rating of 10 for both 45 & 90°F 2pts. Gravel no delamination, plastic surface had some dents.
70°F & -20°F |
| LP-463PB-18-01 | Five finger scratch 5 N load 7 N load 10 N load |
Pass
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Typical Paint Rating
of 1 at 2 N Rating of 1 at 5N Rating of 1 at 7 N Rating of 2 at 10 N |
| LP-463PB-39-01 | Salt Spray 249 hours |
Pass
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Delta E cmc Change of 0.15
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| DCX | Car Wash 50 Cycles |
TBD
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0 |
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Physical Properties
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| ASTM D3763 | Instrumented Impact at 23C Energy to max ld. 5mph |
Pass
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15.5ft-lbs. 5 ductile
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| ASTM D3763 | Instrumented Impact at 0C Energy to max ld. 5mph |
Pass
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18.6ft-lbs. 5 ductile
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| ASTM D3763 | Instrumented Impact at -30C Energy to max ld. 5mph |
Pass
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20.9ft-lbs. 5 ductile
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| MVSS 108 | Front impact 5mph |
Pass
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DCX says OK
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| Repair Procedure | Sherwin Williams Repair Kit |
Pass
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0 |
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Weatherability
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| Procedure/ Standard | Test Description | Pass/ Fail |
Results |
| MS JP9-5 | Xenon 2500 Kilojoules hour 3 months |
Pass
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Rating 4 to 5
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| MS JP9-5 | Florida 2 year Weathering |
Ongoing
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Cycle complete 9/5/03
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| EMMA | Dry Arizona Climate - 3 months |
0
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Sample commenced 10/15/01 from PSO run 9/27/01
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| EMMAQUA | Subtropical Semi-Humid - 3 months | 0 | 0 |
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©2006 Mayco International, LLC 42400 Merrill Sterling Heights, MI 48314
586-803-6000
586-803-6000
